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HEATFLEX MICA HEATERS

Table of Contents

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CONSTRUCTION DETAILS

Kelvin's HEATFLEX mica heaters utilize either .015" or .020" mica sheet. Two layers of this product are laminated together with an etched circuit element. High temperature mica glass insulated leads are attached to the circuit and then protected with high temperature potting.

ATTACHMENT METHODS

Mica Heaters must be clamped between a heat sink and a rigid backing plate. Most designs incorporate bolt holes through the heaters so that even pressure is maintained across the heater surface. A thin layer of ceramic paper can be used to compensate for any minor surface irregularities in the heater or backing plate. If a lead attachment appendage is not used, then a relief area should be allowed for in the backing plate to accommodate the thicker potted lead attachment area. For more details contact Kelvin.

Voltage and Wattage

All voltage options that apply to etched circuits are appropiate for HEATFLEX mica heaters. The same holds for the previously mentioned wattage options. Of particular benefit is the distributed wattage option that allows for higher watt density at the perimeter of the heater to compensate for edge loss.(Refer   to silicone rubber heaters)

 

Specifications

  • Size: up to22" by 22"
  • Standard Thickness: .030" for heatersthat operate at 240 volts or less; .040" for heaters over 240 volts(circuit thickness may add several thousanths to overall thickness. Consult Kelvin for details).
  • Maximum Watt Density: 110 watts per sq. inch
  • Standard Maximum Resistance Density: 115 ohms per sq. inch
  • Maximum Operating Temp:1000° F
  • Minimum Operating Temp: -238° F
  • Maximum Voltage: 500 volts
  • Wattage Tolerance: + or - 10%
  • Standard Length & Width Dimensional Tolerances: 12" or less   + or - .060"; over 12" + or - .125"