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HEATCOIL HEATERS

Lead Options Table of Contents

HEATCOIL heaters are small diameter, fully annealed and can be bent to a variety of shapes to meet specific heating designs. The coils may be coiled cylindrically or flat depending on the application. They can also be coiled to very small internal diameters which will provide heat 360 degrees in circumference. Kelvin can supply standard voltage and wattage combinations which can be coiled to a variety of internal diameters and lengths.

Typical applications include nozzles for hot runner systems, packaging equipment, medical and laboratory equipment, cast in heaters and air heaters.

FEATURES

  • The heaters can be coiled to provide Distributed Wattage along the length of the heater. This provides a more even heat profile.
  • The leads can exit on each end or on one end to provide easy installation and seal integrity.
  • The low mass of the heater allows for quick thermal response in both heating up and cooling down.
  • The heater can be shaped due to its annealed state.
  • Internal thermocouples are available which allow for control of the heater and the process.
  • Stainless Steel sheath materials provide corrosion resistance.

HeatCoil and HeatCoil MiniCoil - Specification and Tolerance

Voltage Up to 250 Volts
Dielectric Strength 800 volts cold
Sheath Temperature 1330°F maximum (750°C)
Length 118" maximum (3000mm)
Length Tolerance +/-5%
Diameter Tolerance +/-0.006"(+/-0.15mm)
Lead Type and length 450°F Teflon insulated (260°C)
HeatCoil Specification HeatCoil MiniCoil Specification
Cross Sections: Cross Sections:

Round:        0.129" (3.3 mm)

Round:          0.071" (1.8 mm)

0.157" (4.0 mm)              

Rectangular: 0.087" x 0.165" (2.2 x 4.2 mm) Rectangular: 0.050" x 0.091" (1.3 x 2.3 mm)

   0.098" x 0.157" (2.5 x 4.0 mm)

   0.129" x 0.129" (3.2 x 3.2 mm)

   0.071" x 0.125" (1.8 x 3.2 mm)

   0.157" x 0.236" (4.0 x 6.0 mm)

Wattage Tolerance:     ±10% ±10%
Internal Diameter:        0.157" min. (4.0 mm) 0.125" min (3.0 mm)
Sheath Material:         304 Stainless Steel Stainless Steel
Maximum Wattage*: 60W/in2 60W/in2
Thermocouple**:         Type J internal Standard Not Available

* Consult Kelvin for higher watt densities or other specifications which exceed those listed.

**Type K is also available.